- CNC FABRICATION
- EIGHT TANK PRE-TREATMENT & POWDER COATING
- SHELL ASSEMBLY
- ELECTRICAL ASSEMBLY & BUSBAR WORK
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- Fully modular design of LV switchboards
- CRCA sheet punching on most modern CNC operated amada turret punch presses
- Switch board members after punching bent on state of art CNC operated amada bending machines
- Shell structural members sheared on shearing machine & punched on power press
- All the components thoroughly inspected before sending for pre-treatment / powder coating
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- Material incoming receipt
- Loading to pre-treatment basket
- Pre-treatment carried in eight tanks using auto loader :
- Degreasing in tank 1
- Water rinse - 1 in tank 2
- Derusting in tank 3
- Water rinse - 2 in tank 4
- Activation in tank 5
- Phosphating in tank 6
- Water rinse - 3 in tank 7
- Passivation in tank 8
- Water dried in a separate tank after pre-treatment
- Pre treated items unloaded and inspected
- Items loaded to an overhead powder coating conveyor, having a capacity of handling 15 tonnes of components per day
- Powder spraying carried out in most modern automatic booth with robotic spray guns & powder recovery system of WAGNER, Germany, with a capacity of 15 tonnes of components per day
- Powder is baked in a baking oven at 200 degrees centigrade, as the items move on the powder coating conveyor
- The components are then inspected and despatched to shell assembly
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- Dedicated & well planned floor area of 33000 sq. ft for shell assembly
- Three separate bays for assembly with clear identified walkways / passages for safe men & material movement
- Equipped with pneumatic lines & pneumatic tools, covering the entire shell assembly area, with independent air compressors
- Two 3 tonnes goods lifts at each end of assembly area for convenience of incoming shell components & outgoing assembled shells to electrical assembly
- Electric stackers / hydraulic pallet trucks for ease in material handling
- Formed in place Foam Gasketing :
- Using the best in place sonderhoff high-performance low pressure fully- automatic three component mixing and dosing system for gasket gluing
- Precisely processing liquid, medium to high viscose media such as polyurethane, silicones, epoxy resins and other polymer reaction substances, as per customer needs.
- Unique facility to glue inspection glasses/ windows using bicomponent glues
- Achieving a high degree of ingress protection
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- Dedicated & well planned floor area of 37800 sq. ft. for electrical assembly/ stores/ busbar section
- Three separate bays for assembly with clear identified walkways/ passages for safe men & material movement
- Equipped with light & heavy duty crimping tools, wire skinners, drills, screw drivers, polishers, blowers, vacuum cleaners, etc. For production of international quality panels
- Electric stackers/ ACD handling trolleys/ 2.5 T hydraulic pallet trucks for ease in material handling
- Busbar work carried out on Arco whitney make bus bar working machinery & power presses in a separately designated area
- Bus bar work certified to comply with IEC 61439-1&2 standard for temperature rise tests & short time withstand ratings
- Heat shrinking of sleeves over busbars in sleeving machines with temperature & speed controls
- Busbar insulators certified to withstand glow wire test
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